When the Western Area Power Administration decided to reconductor a transmission line in North Dakota, it made “perfect sense on paper,” according to WAPA’s former CEO.
But the switch from a 230-kV line to a 345-kV line equipped with the latest technology had cascading impacts, Mark Gabriel told the Colorado Public Utilities Commission on Dec. 11.
“The reality was a number of the downstream small co-ops and municipal entities were negatively impacted, because it required changing out transformers, changing out reclosers and reconfiguring the system moving down,” said Gabriel, who is now CEO of Colorado electric cooperative United Power.
The upgrade ended up costing those entities hundreds of thousands of dollars, he added.
Gabriel was one of several speakers at a PUC informational meeting on reconductoring. The presentations were organized by the Colorado Electric Transmission Authority (CETA).
Reconductoring involves replacing the wires between existing transmission towers, leaving those structures in place. It’s typically faster and cheaper than new construction or a rebuild, the speakers said. Because existing right-of-way is used, environmental hurdles and permitting challenges may be reduced.
An Idaho National Laboratory (INL) report found that reconductoring with advanced conductors can double the capacity of existing lines at a cost about one-third that of building new lines. Advanced conductors use modern materials to withstand the high temperatures of heavy loads while managing sag. Power flow can be increased.
The INL study found that 118,821 miles of existing transmission lines — out of around 600,000 miles of transmission across the U.S. — would benefit from reconductoring with advanced conductors.
Reconductoring Pitfalls
Reconductoring is getting the attention of state lawmakers, including those in California. Gov. Gavin Newsom in 2024 signed Senate Bill 1006, which requires utilities to study the feasibility of using advanced reconductoring and other grid-enhancing technologies. They must submit reports to CAISO, which will review the findings as part of its annual transmission planning. (See California GETs Bill Gets Newsom’s Signature.)
Still, there are situations where reconductoring may not be the best option, such as when transmission structures need replacing.
“If you’ve got 70-year-old wooden poles in a fire-prone area, [it] might not be the best opportunity to go back and put up new conductor on top of those,” said Joe Coffey, vice president of transmission at Prysmian, a conductor manufacturer. Coffey worked on the INL reconductoring report.
Coffey noted that reconductoring wouldn’t necessarily remove bottlenecks at substations or other places on the grid.
Gabriel of United Power said reconductoring isn’t the only solution. He pointed to other grid-enhancing technologies such as dynamic thermal circuit rating. The technology, also known as dynamic line rating, adjusts a transmission line’s rating based on local conditions rather than using static rating assumptions, potentially boosting the line’s capacity.
“Reconductoring is … a great alternative in some situations,” Tom Green, director at Energy Strategies, told the PUC. “There are limits to what that can do.”
Reconductoring might not remove the need for new transmission that’s necessary for resilience, Green noted.
Meeting Transmission Needs
Green worked on a report for CETA titled “Transmission Capacity Expansion Study for Colorado.” The study found that planned transmission wouldn’t be sufficient to accommodate the 15 GW of renewable energy that Colorado needs to achieve its clean energy goals. More than $4.5 billion in new transmission investment is needed over the next 20 years.
Increasing the capacity of existing lines through reconductoring projects accounted for nearly 80% of the line miles identified in the study but only 28% of the cost.
“The benefits of reconductoring seem pretty straightforward and common-sensical,” CETA Executive Director Maury Galbraith said during the PUC meeting.
Galbraith said CETA is talking with transmission developers about potential partnerships. He’s interested to see if there’s a role for CETA to play in reconductoring.
CETA can issue revenue bonds to help finance transmission construction. The authority will host a study session on Jan. 7 to review findings of a whitepaper on the strategic use of public financing to accelerate transmission development.


